Seven Modules — One Composable Platform
Start with Production. Activate additional modules as your needs evolve — clients pay only for what they need today, and are fully equipped to scale tomorrow.
Together, these 7 modules make iHub a complete MOM — one module per ISA-95 operational domain, and more.
Modular by Nature
Conceived as a configurable platform to mirror each client’s unique workflows — not the other way around.
Cross-Industry Deployments
Real-world installations across diverse sectors — each adding new operational requirements and edge cases.
A Complete MES Platform
From a flexible core to a full-featured MES — built bottom-up from real production environments.
Production
COREThe operational core
Enterprise model, orders, execution and real-time monitoring. The module on which the production structure is defined — required and always active.
- Enterprise model: plant structure, resources, products, BOMs and production cycles
- Electronic dispatching: paperless work orders and operational tasks
- Real-time monitoring of data captured automatically from the line
- Dynamic BOMs & cycles: on-the-fly modifications without stopping the line
- Native integration with third-party ERP and business software
Materials
Logistics & traceability
From warehouse to plant, through to the finished batch. Full traceability of material usage, with lot, location and movement management.
- Integrated warehouses and locations, with stock level monitoring
- Goods receipt and outbound flows, material and product movements
- Automated plant replenishment
- Batch management with full backward and forward traceability
- Native integration with automated warehouses and third-party WMS
Maintenance
Incidental, planned, autonomous
Monitoring and control of incidental, preventive, autonomous and predictive maintenance across plant assets, machinery and equipment.
- Preventive: triggered by parts produced, operating time or calendar
- Corrective: triggered by an incident or a maintenance request
- Autonomous: mandatory shift-based checks and inspections
- Predictive: process drift monitoring with early-warning alerts
- Centralized management of assets, spare parts and consumed materials
Quality
Advanced quality control
Product quality cycle management: planning controls, executing tests, and automatically blocking non-conforming batches.
- Quality cycles defined and managed at product and batch level
- Automatic block of non-conforming batches
- Test instruments managed directly within the MES
- Automated data capture from connected instruments
- Real-time non-conformity reporting
Analytics
OEE, KPIs & tailored reporting
Cross-functional module for custom analysis based on predetermined coefficients: OEE, KPIs and real-time reporting.
- Custom charts and reports by asset or resource
- Fully configurable time periods
- Predefined or custom OEE and KPI definitions
- Graphical visualization of production results
- Rapid identification of departmental criticalities
Energy
Consumption under control
Real-time monitoring of energy consumption across monitored and interconnected plant assets, by plant and by line.
- Continuous monitoring of consumption across connected assets
- Consumption analysis by plant and by production line
- Direct integration with the IIoT module for real-time data
- Intuitive dashboards for energy KPIs
- Objective data to support sustainability goals
IIoT
Machines connected, data flowing
Cross-functional module enabling machine connectivity. Interchangeable with a compatible third-party system, provided it meets MES interoperability requirements.
- Network connection of all plant resources
- Automated data collection from plants and sensors
- Compatibility with standard protocols: OPC-UA, MQTT, MTConnect, Modbus
- Custom connectors available on request for legacy plants
- Interchangeable with compatible third-party systems
Configuration and production have different demands
iHub MES addresses both.
Administrator Panel
“Everything needed to configure the factory.”
- Enterprise model and master data
- BOMs and production cycles
- Quality and maintenance cycle setup
- Machine connectivity configuration
- Custom reporting, OEE, and KPIs
Operator Panel
“Minimal clicks. The operator always knows what to do.”
- Electronic order dispatching
- Start and closeout of production activities
- In-line quality controls
- Downtime reporting and maintenance requests
- Real-time line status visualization
See it in action.
30 minutes to understand what will change for you. Select the modules relevant to your business and we’ll show them applied to a real-world scenario.